Planning scheduling & control

Planning scheduling & control

:Program Objectives

After completing this course, participants will be able to do the following:

1. Understand the benefits of equipment maintenance planning and scheduling.
2. Design and implement an effective equipment maintenance plan.
3. Plan and schedule equipment maintenance to minimize downtime and
4. Develop administrative procedures for equipment maintenance plan  implementation.

:Course Outline

Introduction to Planning:

• Concepts of Planning
• Plant Maintenance Organization
• Plant Maintenance Program and Strategies
• Maintenance Program Responsibilities

Concepts of Planning:

• Benefits of Planning
• Maintenance Systems and Strategies
• The Traditional Approach
• The Planned and Scheduled Approach

Scheduling and Analysis Techniques:

• Scheduling Tools
• Analysis Tools

Maintenance Planning Practices:

• Requesting Maintenance
• Planning and Estimating Work
• Maintenance Work Orders
• Types of Work Orders
• Estimating Techniques
• Work Order Backlog
• Scheduling Maintenance
• Weekly and Daily Schedules
• Resource Utilization
• Conduct of Maintenance
• Maintenance History
• Work Order History
• Equipment History
• Preventive Maintenance Strategies
• Predictive Maintenance Strategies

Philosophy of Outage Planning:

• Outage Planning Process
• Outage Planning Meetings
• Outage Scheduling and Work Order Deferment

Reliability Centred Maintenance:

• Introduction and overview
• Principles of RCM
• Prepare for the analysis
• Select the equipment to be analyzed
• Identify the causes of failure (failure modes)
• Select maintenance tasks
• Comparing maintenance strategies based on cost and availability
• Run-to-failure
• Repair/replacement
• Failure-finding inspections
• On-condition inspections
• One-time tasks
• Calculating optimum maintenance interval
• Exercises and testes for all participants on RCM & MAXIMO